Production Processes

Production Processes

Raw Material Preparation

  • Bone Selection: Premium bovine bones sourced from certified suppliers
  • Degreasing: Hot water treatment to remove fats
  • Size Grading: Uniform particle sizing for consistent processing

Demineralization (2 Days)

  • HCl treatment in controlled environments
  • Complete calcium phosphate removal
  • pH-monitored reaction chambers

Ossein Production

  • Extended Liming Process (25+ days):
  • Milk of lime
  • treatment

  • Collagen fiber stabilization
  • Neutralization: Acid wash to optimal pH levels

Gelatin Extraction

  • Multi-stage Hot Water Extraction:
  • – Precision temperature control (45-100°C)
  • – Progressive bloom strength extraction

Purification & Concentration

  • Vacuum Evaporation: Low-temperature concentration
  • Sterilization: Live steam treatment
  • Final Filtration: 5-micron absolute filtration

Product Formation

  • Chilling: Gel formation at controlled temperatures
  • Noodle Extrusion: Uniform particle creation
  • Drying: Multi-zone temperature profiling

Customization & Packaging

  • Bloom-Specific Blending (70-300)
  • Quality Verification: 23-point QC check
  • Hygienic Packaging:
  • 20kg/25kg/50kg food-grade HDPE bags
  • LDPE inner liners